I have had this happen to me twice right before doing a presentation to customers. I was the butt of jokes for my Wintel co-workers.
Unfortunately, my system froze when I hooked up the projector. I had to hit the power button because it was absolutely DEAD. I thought I could do this and have it backup before anyone figured out there was a problem. Unfortunately, it started to boot and it would shut down. I had to postpone my presentation as a result.
It gets worse;)! After dealing with this embarassment, I had to fix the computer! I brought it up in single user mode and the disk would not FSCK. I ran the disk utility off of the installation disk to no avail. I got this message about an "invalid siblings link". I searched Google and saw an article on this from "Disk Warrior". Bottom line it was not looking good. I searched around a bit more and came across the following article:
http://www.macosxhints.com/article.php?story=20070204093925888
It has some different options to FSCK that (thank the Lord) worked! It fixed the disk errors!
"Supposedly" you need to plug the DVI-VGA cable into the projector BEFORE you plug it into the computer. BTW, this was on the new MBP (SantaRosa).
This has LITERALLY happened to me 50% of the time right before doing a customer presentation. Honestly, I have no faith in the MBP's ability to NOT FREEZE when connecting into a projector. Judging by the other issues in the forums, it sure seems like there is a problem.
Until fixed, I will pass a USB drive to my Wintel co-workers and use their machines for presentations.