I agree with you Samsara.
5 years from here, if you remember, there was a processor speed race between Apple and WIntel. Computer makers workhorse was speed that time. That race is over since Apple switched to Intel. One reason was that there was so much heat problems due to those increasing speeds that a physical limit was reached. Do you wonder why the 2.7 Ghz CPUs are liquid cooled?. Heat. No G5 chip for laptops was ever sold, for the same reason.
We are talking about high Technology. The dual core IBM PowerPC 970FX G5 uses 90 nm technology. It's State of the art...
I own some old State of the Arts Macs: a SE/30; a Quadra 950 Power PC upgraded, a G4 Quicksilver and those machines still work perfectly, even after 15 years for the oldest ones. And what about that State of the Art G5?.
I bought one G5 Dual 2GHz second hand knowing it was to repair. I was confident in fixing it. Because of the machines I own. They are reliable. But today I measure I was wrong. Because the repair is beyond the cost I will put in it, and also because there is a more delicate problem. Something has changed in the way Apple built the G5. I can't see another reason for all those user's machines here and there being out of order after 3 or 4 years only.
And do you know why?.
First, because since several years European Community for environmental reasons enforced through the RoHS directive, the suppression of lead in good old solder, among other substances.
http://uk.farnell.com/images/en/ede/pdf/PKG153.pdf
The usual mix of tin and lead, the best alloy is suddenly banned from every electronic appliance. And if you read that linked document you'll find that there's is still a search going on to find the right mix to avoid the numerous problems caused by the suppression of lead in solders.
So, on one side Apple and IBM design and build state of the Arts chips and computers and on the other side a politic decision suppress lead even if no efficient substitution alloy exists.
As a whole it's like shooting a bullet in one's foot. It's nonsense...
Second, because the main chips of the G5 computer: CPUs, Northbridge(U3) and Southbridge, are soldered to the board through a ball grid array BGA (1183 soldered contacts between the chips and the boards).
High technology here also. But those ball grid arrays are delicate and don't like thermal expansion fatigue. I suppose you've read about the Red Ring of Death in Microsoft XBox 360. The CPU in that game console is also a PowerPC (3,2 GHz) and it also uses ball grid arrays.
http://en.wikipedia.org/wiki/Xbox360_technicalproblems
Heat is a problem and overheating made some of those numerous contacts break.
Microsoft extended its warranty in response to that problem. It's a fact.
Now, my machine boots perfectly, and not only mine, for a limited time and with both CPUs when I bring heat with a hair dryer upon the back of the U3 chip (between RAM slots and CPUs on the backside of the board). It boots. It works!!!. Nothing a software problem. Only the concurrence of three problems: heat, lead free solder, ball grid arrays. Why heating that zone brings back machines to life?. Experts should give answers.
Anyhow, we have sufficient proofs of the cause of the problem, because we know how to make our machines start. As if they were new.
I believe repairing is possible. Unsolder and resolder the chips on the boards is possible, we'll need a +dedicated rework station+ to do that, I don't know how much the cost of such an operation will be and who is able to do it. It should be cheaper than a new board and maybe will last longer. So this is a possible workaround...
Replace parts?. A new motherboard sold by Apple is 1000$. CPUs prices are about the same. Nobody will spend that money for only 3 more years to go.
So sooner or later exit PowerMac G5 computers. Trash it and buy a new one...
Now some people at Apple know about what's going on. They even know more than all of us.
The G5 is not the only problematic machine they made. There are some other "sick" machines in Apple's history...
I don't know if they will bring support to us, maybe yes if we all make sufficient noise and we are a lot, for I believe every PowerMac G5 machine is prone to fail, sooner or later.
In time, whatever Apple endorse the problem or not, everyone of us will know those State of the Arts G5 machines only lived 3 years. Something to remember...
You're right asking to put pressure on Apple Customer's services. The problem is not solved, and some of us don't have a computer to work with now. Apple is a billion dollars company, and has to decide if it wants to keep its customers. And sometimes it's not free...
A lucky one already had his machine replaced with a brand new MacPro... I hope the others will get something more than a nice box. This story is not over...
Sincerely
Jeff