mysie wrote:
. . .
One disk was freestanding Leopard, the other was my iMac install disk - but now I can't remember which one I found 2nd, and which one I used for the final install.
But the question is, did you actually do an +Erase and Install?+
Without the second disc, you can't run the Apple Hardware Test, and you probably can't borrow one as they are, of course, hardware-specific. You can (and should) get a new one from AppleCare (they'll probably charge a nominal fee), but that will, of course, take a few days at best. You'll need your serial number, then call (800-275-2273).
For now, boot up from your Leopard Install disc. I'm not sure why you have two. You can use the one that came with your Mac (gray), if you're
sure it's the one that came with your Mac -- it's hardware-specific, too.
You can also use a full Retail Leopard disc (black), unless it's a version prior to the version that came with your Mac.
After the Language screen, select
Utilities then +Disk Utility+ and, since we really don't know what's on your HD, and whether it's even working well, do a complete erase. Click +Security Option,+ then +Zero Out Disk,+ then confirm by clicking
Erase.
That's going to take a while, but will remove all traces of whatever was on the disk, and by writing zeros everywhere,
may tell you whether the drive is ok.
If it fails, make an appointment at the Genius Bar of your local Apple Store; you almost certainly need a new HD. 😟
If it succeeds, the drive
may be ok. Then Install Leopard.
If it takes many hours, something is wrong; could be the HD, could be something else. Without an OS on it, you can't do much more, so do the Genius Bar thing. 😟
If it succeeds, do just what you did before (that's the +Setup Assistant,+ by the way) and let it transfer your data. Be sure all the connections are tight, and don't plug your external HD in to the USB port on your keyboard (it may be USB 1.0). That should take somewhere in the neighborhood of 3-4 hours (the initial estimate may be much higher).