Hi MittWaffen,
I have tried all the things that have been discussed here. In the end I hat no luck.
In mid September, I had enough and contacted Apple support by phone. I still have 1 year warranty and I also have Apple Care Plus. And I did not want to wait any longer either.
After the phone call with Support Level 1 - told there everything I already tried:
- different cables (HDMI, DisplayPort)
- TB3 Dock
- different frequencies
- different resolutions - from very small to high
- different monitors
- Cable connected to different TB3 ports / also different sides
- Ambient temperature was also not high (21° C)
- Ventilation under the MacBook Pro also ok, stands on a table without carpet pad
- In the office but no ambient noise great - no open-plan office
- Measurements with iStatMenu
Then he quickly went to Level 2, who found in the internal documents that the behavior is known, and he is very sorry and can understand that I am not satisfied but it is "expected behavior".
As a solution he could recommend cool packs to me.
I even bought myself 2 different unspeakably ugly cooling pads:
Wsky Laptop Cooler, Ultra Slim 12''-17'' inch Laptop Cooling Pad with 5 Quiet Fans and Blue LED Light, Dual 2 USB 2.0 Ports, Adjustable Mount Stand Height Angle (Blue)
Thermaltake Massive S14 NB Cooler
Both without success - or only louder cheap fans.
I also tried an aluminum stand: Bestand Aluminum Laptop Stand - that brings a little bit, but then I don't have the laptop in front of me anymore but need an external mouse and keyboard. Also not an ideal solution. I love the trackpad of the Macbook.
In the end the 2n Level Support made me an appointment at my Apple Store at the Genius Bar.
Even if the behavior is expectable, I don't have to accept it. If VW finds out that their cars break down after 1 year because of a mistake, or run louder because the heat paste evaporates somewhere, then that's expectable behavior, but that's not why I have to accept it.
At the Genius Bar:
The whole story told again in brief.
(Yes, I know that when he does Mac stuff, the fans are allowed to turn up, but not when I do almost nothing)
I had also mentioned that in the days of Corona, it's not exactly good for the image if you're always the one with the MacBook Pro at video conferences, with its fans spinning up and hijacking the conversation and then the ThinkPads etc. making fun of you. That can't be Apple's claim.
There the tests on site had not produced any errors. But the device was sent in for further investigation.
Attention on the mainboard the SSD is firmly installed. Do not forget the backup!!!!
You get a new SSD if the LogicBoards fails.
After 2 days I had the MacBook Pro 16" again. In the Product Repair
Summary it was said that the LogicBoard did not pass sensor tests. Just like Touch ID. The two parts were exchanged.
And the behaviour is not so dramatic anymore.
Everything without extra tools to slow down the CPU, like turning off TurboBoost.
I have to say, if I really do nothing, the laptop doesn't spin up anymore and sometimes has 2400 RPM with an external display. Right now it is doing backups and has 2600 - 3200 RPM and I am working in PHPStorm.
Just now I can't say it conclusively, because after the backup recovery, the Finder synchronization with the iCloud took a long time, as well as the analysis of the photos. So until now there was always something going on with the processes. But it looks as if it has already brought something. But not quite ideal yet.
Maybe you also have a problem with sensors on the mainboard. Which are responsible for the fans always turning up. Regardless of the 20W power consumption which many people suspect.
That's what I wanted to tell you. Don't be afraid to contact Apple Support.
Maybe we have here an sensor issue!
I haven't seen on any sensor the temperatures that cause the fans to turn so high.