Tom Wolsky wrote:
When the installation "completes" the system doesn't boot into it, but into the original drive. The newly installed "system" is recognized as a system in Startup Disk, and is selectable. But when I click Restart it fails with an error that the system has to be reinstalled.
That is what I meant by going into the Startup Options screen to manually select the new OS boot volume....changing the default Startup Disk System Setting is another way to achieve the same thing. I did stumble across your other thread where you posted a picture of the error message:
Is there an application that can be used … - Apple Community
These M-series Macs are very different than their older Intel models. Just about anything that goes wrong may result in this error message since macOS thinks there is an issue with the OS installation or perhaps even "Ownership" which I mentioned in another one of your threads on this forum. AFAIK, you can only use that bootable M-series USB drive on a single Mac due to "Ownership" issues.
Unfortunately it is nearly impossible to troubleshoot these boot issues due to the very restrictive nature of the M-series Macs and recent versions of macOS. Since you can boot to the original macOS on the internal SSD, you can try to access the macOS system logs from the new installation to see if they contain any clues, but in my personal experience they won't contain any useful information especially if this message appears very early in the boot process which I think it does.
Some things you can try:
- Check the health of the external drive using DriveDx (free trial period) and posting the complete text report here using the "Additional Text" icon which looks like a piece of paper. Maybe it will show a problem with the external drive. You will need to install a special USB driver in order to attempt accessing the external drive's health information.
- Run Disk Utility First Aid on the external drive....both the physical drive and the hidden Container. Within Disk Utility you may need to click "View" and select "Show All Devices" before the physical drives and hidden Containers appear on the left pane of Disk Utility. Even if First Aid says everything is "Ok", click "Show Details" and scroll back through the report to see if any unfixed errors are listed.
- Make sure to disconnect all other external devices from the Mac in case one of them is causing a problem.
- Connect the external drive directly to the Mac and try using a different USB-C cable.
- Did you completely erase the whole physical external drive? Many times external drives ship from the factory with odd partition layouts and even some data stored in areas that should not contain data. This can easily confuse a Mac, so it is best to erase the whole physical drive. You need to "Show All Devices" within Disk Utility as I mentioned earlier and erase the physical external drive as GUID partition and APFS (top option).
- Try a DFU firmware Revive which resets the security enclave chip & system firmware. Make sure to have a good backup of all data on the internal SSD because if this "Revive" process fails to complete you won't be able to access the data on the internal SSD.
- Clear the NVRAM by using the following command in the Terminal app (it is safe for both Intel & M-series Macs)....you will need to reboot afterwards making sure to access the Startup Options screen so you can manually choose the external drive as the startup disk. You want to avoid booting into your existing OS installations in case they modify the NVRAM before you can try booting the external drive. You may see a permissions issue related to being unable to change the computer name.
sudo nvram -c
Keep in mind, you will likely need to reinstall macOS no matter what when you try most of these steps since the OS on the external drive may no longer be salvageable depending on why the Mac thinks there is a problem.
While writing this response, I think the erasing of the external drive may be the critical factor here. Or the health of the drive (or issue with a cable or adapter).
What is the exact model of your external drive? Macs can be picky about the drives used for booting, so there is always a chance the external drive is just not compatible with booting an M1 Mac.
When you installed macOS to the external drive, were you prompted for choosing an admin user account for ownership of the OS for the external drive?
Just to confirm.....you currently have two bootable macOS volumes on the internal SSD? And you have the same issue installing macOS Ventura and Sonoma to the external drive?
Edit: Just thought of something else. What file system did you use when you erased the external drive? Was it APFS? And if it was, was it "Case Sensitive" or "Case Insensitive"? You want "Case Insensitive". If you used Case Sensitive, then that may be the problem.