Time Machine can't use old but unused drive

I'm currently having trouble with my Time Machine drive, which is not what I'm looking for help with here. It's in the midst of a surface scan to make sure the drive is okay to reformat and reuse, and at 12TB, that's going to take a while.


In the meantime, I have an old hard drive I found in my father's storage after he passed. It's a 2TB Fantom G-Force, never opened. According to the box, it dates back to 2012. I want to use this temporarily as a TM drive while I'm dealing with the other drive, on my 2019 MBP running Big Sur.


Disk Utility was able to format it without any issues. It's using a GUID Partition Map, and formatted to HFS+. It mounts normally and I can copy files to it in the Finder without issue.


But when I try to set it as my TM disk, I get the error, “Time Machine was unable to prepare the disk. File system formatter failed.” When this happens, the drive unmounts, and Disk Utility no longer shows the volume with the name it had been given, showing only the disk#s# designation. Neither the Finder nor Disk Utility will mount it at that point until I erase the volume and start again.


This discussion indicates that platter drives have a roughly 7-year half-life, and suggests that the drive has deteriorated in storage. Is this likely to still be the case with a completely unused drive? Is the deterioration from raw passage of time, or usage, or a combination of both?


In short, is there anything I can do that might make this drive usable for TM for a few days while I get the old drive sorted out? I don't have any other available drives to use for this, and with both myself and Spouse being between jobs at the moment, I really don't want to shell out for a new drive if I don't have to (that is, if the old drive can't be safely reused once reformatted). I'm not totally without backup during this period, because I also have Backblaze doing continuous online backup, but I'd prefer to have a local copy as well. Any suggestions?

MacBook Pro 16″, macOS 11.7

Posted on Feb 1, 2025 4:47 PM

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6 replies

Feb 5, 2025 6:42 PM in response to MarquelleDavianMcKean

Looking back at your previous post with the command line output.....it mentions "I/O Errors" which are usually due to a drive failure. Usually those old Hitachi Hard Drives are extremely good. You can check the health of the Hard Drive by running DriveDx (free trial period) and posting the complete text report here using the "Additional Text" icon which looks like a piece of paper on the forum editing toolbar. You will need to install a special USB driver in order to access the external drive's health information. I guess it is possible a cable or enclosure/drive dock/adapter has the problem.




Feb 1, 2025 6:31 PM in response to MarquelleDavianMcKean

Also make sure to erase the whole physical drive as described in the following Apple article so that a new partition table is created since the OEM partition & formatting can have issues:

Erase and reformat a storage device in Disk Utility on Mac - Apple Support


FYI, not all external drives & devices are compatible with a Mac so it could even be a hardware compatibility issue.

Feb 1, 2025 7:46 PM in response to HWTech

I already followed that procedure when I first connected the disk. It came set up in ExFAT with a Master Boot Record, which is pretty much useless for using with a Mac. I gave it a GUID Partition Map and initially formatted it HFS+.


According to the package and manual, it is compatible with Intel Mac hardware (which my 2019 MBP has). But since it dates from 2012, the newest macOS listed in the system requirements is 10.4. It says it's compatible with 10.4 or newer, but considering how much has changed since then, that doesn't really say anything useful about its compatibility with more current OSes. I will say that the drive gives me no trouble unless I try to set it as a TM disk or format it as APFS. It comes through First Aid clean, both the drive and the volume, as GUID/HFS+. I have saved files to it and read them back without issues. So if it's incompatible, it's specifically with either APFS or TM in a newer OS, not with the Mac in general or Big Sur in general.


I will also mention that my old TM drive was HFS+, not APFS, and I had no troubles using it as a TM disk or migrating my TM backups from its predecessor. My internal SSD is APFS, of course.

Feb 1, 2025 6:27 PM in response to 6x6

I tried that twice, first by erasing just the volume, then the entire disk. I got the following response:


Erasing “Hitachi Hitachi HDS722020ALA330 Media” (disk6) and creating “TM”

Unmounting disk
Creating the partition map
Waiting for partitions to activate
Formatting disk6s2 as Mac OS Extended (Journaled) with name TM
Initialized /dev/rdisk6s2 as a 2 TB case-insensitive HFS Plus volume with a 155648k journal

Mounting disk
Creating a new empty APFS Container
Unmounting Volumes
Switching disk6s2 to APFS
Creating APFS Container
tx_flush:1063: rdisk6s2 xid 1 sync/barrier failed: 5
tx_mgr_free_tx:208: rdisk6s2 Trash unfinished pending tx, xid range = 0x1 - 0x1
newfs_apfs: unable to format /dev/disk6s2: Input/output error
failed to finish first transaction: 5 - Input/output error

An internal error has occurred. : (-69626)

Operation failed…


Searching on that error message turned up nothing useful I could understand. It was a good idea, though. I'm open to more suggestions.

Feb 6, 2025 5:17 PM in response to HWTech

At this point, I've already determined that the old TM drive isn't salvageable—it will mount as read-only, but it has enough bad blocks that I can't trust it reformatted—so I've already ordered a replacement drive that I should be receiving tomorrow. After almost a week without any active TM backups, another day or two won't make much difference. Once I have the replacement drive, I'll see if I can merge the read-only data into a new TM backup set. But I do appreciate the additional info. I'll probably try DriveDx later, just to see if the drive is actually trustable for anything.

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Time Machine can't use old but unused drive

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