Try over 100Gb and then report back. Some people
people are seeing it with bigger file transfers than
you and the fact that you have several hundred
smaller files within that 61.5Gb is probably the
reason why it didn't lock on you.
Try moving a HUGE chunk of video or something
similar, where the files are very big...
As per your suggestion, I tried the experiment again. Unfortunately, I don't do DV- so I had to settle on 4GB TIFF files. I would have used Photoshop's Large Document Format (.psb), but those files compress tremendously in the Finder.
Anyhow, I made twenty two un-compressed 4GB TIFF files for a total of 88GB and copied them to one of the internal 150GB Raptors from the SCSI RAID0 array, then copied them from the internal 150GB Raptor to the firewire 800 drive- then copied them from the firewire 800 drive back to the internal 150GB Raptor.
No problems encountered with any of these operations. 88GB was as large as I was comfortable with; didn't want to risk filling up the Raptor completely.
Maybe you ran out of drive space in your transfer operations? Possibly you're not leaving enough room for virtual memory. If you don't have a lot of RAM, sometimes these kinds of operations can generate a lot of additional swapfiles. Or perhaps the problem is with a SATA PCI card?
I've been searching the discussions and other Mac forums but can't find any other mention of this particular problem with the 150GB Raptors. Do you have a link for these other folks who are having this problem?