Good idea restoring those orginal plists 😉
I only suggested trying to recreate those audio plists because I interpreted your original post and this entire thread as you were loosing your audio output selection preference. No where did I interpret it as you were loosing your audio volume setting.
So, now that that's clear I have to ask the question, how old is your machine? The reason for that question is because the audio volume is saved in pram and perhaps your pram battery is getting little low. I'm grasping at straws here but I don't immediately have any other thoughts (you said you tried resetting pram so I can't suggest that again).
[I just noticed this thread seemed to change from the original poster]