Yes, I kept at it with tech support on both sides (carrier as a start and then to Apple). It was terrible but I tried really hard to be patient and to work the ATT/Apple case ID system. I can't tell you how frustrated I was at times and I am certainly not saying the "system" is perfect...far from it. Luckily I found the "eagles" within ATT and Apple that helped me resolve the issue, 3 replacement phones later.
Given my location and full time employment, I did not have access to an Apple Store. Interestingly enough, on my second return, I had an option to visit an Apple store to faciliate a speedier replacement, but I elected not to do this. ATT indicated that even though an Apple case ID had been set up and an "exception" (replacement phone) had been authorized and confirmed, Apple Stores are not required to honor an "exception".
Believe me, I was ready to wait for the Galaxy III and divorce Apple. I have 10 current Apple products BTW, so I can't tell you how disappointed I was and am. My entire experience continues to paint a very disappointing view of this return process IMO.
Thanks - Good luck.