I have had major problems with the XT Momentus 500gb drive also. I purchased it in December and it worked fine until about the end of February. At that time I saw instability problems start to appear. I did not know they were attributable to the drive right away, but it became apparent during long file transfers that the drive was the source of the problems. Instability issues became worse and worse. Some of the symptoms I see are:
System Freeze up during large file transfers such as those from a Tivo over the network.
System instability and crash during simple finder copies of multi GB files. The 'force quit' application, and 'Activity monitor' start to show applications move to "not responding" status one by one. If you click on a menu item of an open application at this phase, the menu item highlights black and then the application becomes unresponsive and freezes.
Once the drive is in this state it is unuseable as these symptoms return again and again.
Things I have tried:
Disk Utility Repair - no problems found
Disk Warrior - no major probleems found.
Installed a fresh system with no 3rd party software. No improvement
Cloned a known, good, working system to the drive. No improvement
Ran Seatools against the drive on a Windows box - All tests passed
I replaced the drive with my Deskstar for a while and just recently revisted the issue. I found the idea here about running the drive externally to see if it would work fine as a troubleshooting measure. What I found is that for the past 3 days, running the Momentus as an external drive, with the cloned data from the Desktar, and as the boot drive, the Momentus is completely stable. I had forgotten how fast this thing is. It is wicked fast, and fast even though it is running from the USB port. I am hesitant to put the drive back into the MacBook Pro. The only differences that I can see when running the drive externally is it does not have to use the Macbook's internal power supply. Being a 7200rpm drive it would demand more power from the internals. The other issue being thermal. The drive runs hotter than a 5400 rpm drive. What's puzzling about that is that the drive is reported to be working in MacBook Pro's for a number of people.
Since Seatools tests all pass, Seagate considers the drive to be working correctly and will not issue an error
code for return. It seems I am in limbo here. I'll install the drive internally in the next couple of days and report back with my findings.
Equipment: Macbook Pro 2.53ghz Mid 2009
This unit barely moves off of my desk, especially during the entire fall, winter time frame.