Yeah I've seen many people claim that they were told the boards were newly redesigned ones, to fix the problem of overheating and that they also changed from lead-free solder as well, but I've also seen people were told that it was merely a refurbished board, so I'm not sure what to think.
Careful! I wasn't told that my replacement board was "refurbished," but "überarbeitet." Leo.org translates the German as "refurbished." As a native English speaker who has lived in a German-speaking country for more than 35 years I agree with the translation, but the picture that I have in mind is that not every component on the board, and perhaps not even the board itself, is new. In fact, somewhere in this discussion somebody reports opening his repaired machine to find components on the board that definitely were not new. He asked Apple about this and they confirmed that used components that are still good are being used. So I could imagine that some of the replacement boards are newly manufactured, while others are original boards with faulty components replaced. Perhaps the GPU has been replaced by a more energy efficient one? I don't know.
Regarding stress testing: I refuse to do Apple's work for them. Stress testing is their job, not mine. I did not buy this machine to stress test it, but do work with it. Since it is always connected to an Apple LED Cinema Display 24" when it is at home (most of the time, now that I am unemployed), the GPU is always running. The laptop is never turned off at home. This is how I have always used my laptops, and I am not going to change that to pamper this machine either. As I see it, stress testing the machine is more stressful on me than on the machine. I mean, at what point may I conclude that the machine is OK? In this discussion somebody even seriously suggested smothering the machine under a pillow or blanket while stress testing.
Yes, I understand how insecure one feels when Apple refuses to reveal how the replacement motherboards address the problems. As far as I know, Apple never even officially revealed the cause(s) of the problem(s)! Every time my machine hangs in the course of shutting down, every time Safari hangs, every time Wi-Fi fails to reconnect after the machine wakes up, every time the LED Cinema Display pixelates and I have to unplug the power cord and wait about five minutes before plugging it back in to fix the problem, I wonder whether this isn't the beginning the GPU problem. But all of these things happen only occasionally, and no more frequently than before the video issues arose.
As I see it, the only purpose of stress testing is to kill the machine before the ninety-day warranty expires, and success is guaranteed -- anybody who does not succeed is just not sufficiently determined. So what does one do after one has succeeded? Take the "deceased" back to Apple? And then what? If Apple refuses to repair the machine under the Repair Extension Program because it was misused, then what? If Apple does repair the machine for free, does one stress it to death again? At some point I think I would feel compelled to consult a psychologist in my own best interest.
Others my feel differently.