Hi!
Lets go step by step
1. but when I go to play songs on it, the iPod won't play...
Did you downloaded it to ipod using iTunes, or u just connected it to ur pc as usb drive and copied song? this is a very common error that people copy songs just like copying it to a usb drive. But this will not work as song must be copied using iTunes only.
2. it just blinks orange, ..
Did you disconnected it from itunes?
If itunes is open and its displaying your ipod connected, it will keep on orange as it is in use, even though you do not play any song from there.
3. when i try to play it, i have to switch it on, ..
obviously u have to switch it on 🙂, holding the wire means either its not getting fit in the jack, u can contact ur nearest apple store for that, or u may got it loose while attaching ur ipod to ur system .
4. i take it out of the USB drive turn it on the light ...
I hope you had disconnected the iPod before taking it out on a PC or from iTunes on a Mac. Can't say in detail anymore as can't tell u exactly what u r doing. but had u read the manual, i m sure you will get solution to your problem there or if not then try the 5R as given here
http://www.apple.com/support/
regards
Amit
PowerBook G4 12 inch Mac OS X (10.4.4) AMD athelon PC, iPod shuffle