Hi Dave,
It has been awhile since I really delved into this, but I did find some references to the RAW file more susceptible to corruption. My own experiences bear this out, the 866 anomaly non-withsatnding. In years of working with files, it is only camera RAW files that become corrupt on a "regular" basis.By regular, I mean a couple times a year for me or the frequent posting of corrupt RAW file issues. Hence, the RAW file is more susceptible to corruption. I agree that Firewire import is far faster than USB. I also think that if you are using a program to import the images, you are safer than just dragging the files off your memory card. I believe that just dragging the files off a memory card via a FIrewire reader represents the "greatest" danger. Why? Maybe as you said the firewire outpaces something it shouldn't. Don't know. The other thought that occurred to me is "ripping" a music CD. If I import music via iTunes from a CD, I am good to go. If I copy the files via drag & drop, there are times that I might get audio files that don't playback correctly. So, there is something in HOW the information is imported that relates to how well it "works". Now none of this fixes the current corrupt file problem but it might lead to less corrupt files! But it is possible that the files were not corrupt at the source but rather corrupted during transfer.
As far as getting CS1 to see the file, the only thing I can tell you to try (with a copy) is to replace the.crw extension with a .tif extension and try to trick PS. But if the header information is corrupt, then that won't work.
Mike