My apologies, I should have been clear in my presentation of the problem.
1. My mailbox size is about 75GB. I'm in the engineering business and we have to have ready access to live project data, which may span 1-2 years sometimes. Hence the large size.
2. I sort the projects into Smart Mailboxes. In effect about 1000-1500 emails are in the Smart Mailbox, but technically in the Inbox and Sent Items.
3. When the project ends, I select the Smart Mailbox and use the "Export Mailbox" option to create an equivalent of an Archive. This usually creates an mbox file that I can safely Save.
4. This process has worked well since Leopard. I have about 75 such "mbox" files stored away.
For reasons beyond me, when I do the same thing now, the mbox size is either 0 bytes or just a few 10 bytes. I am trying to figure what could be the reason for this problem. Any help is greatly appreciated.
Note: It is a POP mailbox, wherein I delete the mails from the server every 3 weeks.