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Windows doesn't see FAT USB drive formatted in OS X El Capitan

So, I've searched all over for a solution to this issue, but it appears as though no one has had the issue, or perhaps has figured out the solution. So, I have two Mac computers. One is used as a media server (My Mac Mini) and the other is my commuter laptop, MacBook Pro. I just installed Windows 7 on my MacBook Pro and while the installation was going I downloaded the Boot Camp drivers for the MacBook Pro on my Mac Mini, which I later was going to put on a thumb drive and take to the laptop to install the drivers.


So I went into "Disk Utility"... which is a completely different look, now that I have El Capitan installed, and formatted my 8 GB USB Thumb drive with the FAT system. I then uploaded my Boot Camp drivers (for the MacBook Pro) onto the thumb drive then went over to my laptop and inserted the usb drive. Immediately, Windows 7 pops up saying, "Format disk?" because it evidently couldn't recognize the file system.


I've done everything I can think of to fix this... I even switched to other USB Thumb drives, but each time, Windows doesn't recognize the FAT file system on the thumb drive after being formatted by the Disk Utility app. I tried to format the thumb drives in NTFS, but Windows will only recognize 200 mb of the USB thumb drives. Somehow, after Disk Utility formats the thumb drive with FAT, Windows 7 won't recognize ANY of the file structure except for the 200 mb of reserved space on the thumb drive.


Does anyone know how to fix this? I ended up finding a new thumb drive still in the package that hadn't been touched by the Disk Utility app, and was able to load the Boot Camp files onto it. Wouldn't you know, Windows recognized it right away! So it appears to me, there's something wrong happening when Disk Utility is trying to format the system structure of the drive. Perhaps a bug? Thoughts? Help? lol

MacBook Pro, OS X El Capitan (10.11)

Posted on Oct 8, 2015 5:30 PM

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17 replies

Feb 8, 2017 11:09 AM in response to stulovescarbs

I also have had same problem but I solved with the above answer.

I repeat the proper way to solve it again.


  1. Insert the USB drive and open up Disk Utility.
  2. Click on the actual drive name, not the partition/s.
  3. Click Erase.
    1. Select whatever you want the name to be in the name field.
    2. Select MS-DOS (FAT) or ExFAT depending on the Win file system you want.
    3. Select Master Boot Record for the scheme.
  4. Click Erase.
  5. There will be an error message (like failed !!), sometimes. (it happens often but don't worry because it unmounted child partition)
  6. Try again from step 2 to 4
  7. Click Erase
    1. Any name or leave untitled
    2. Make sure that you select MS-DOS(FAT) or ExFat.
    3. Make sure that you select "Master Boot Record" !!!!! NO GUID and Apple partition Map !!!
  8. Once done, unmount and try it on your windows machine.
  9. It will work !!!! Should work.

Jul 28, 2016 10:33 AM in response to stulovescarbs

Hi! I think you have used the wrong scheme when formatting the drive.


  1. Insert the USB drive and open up Disk Utility.
  2. Click on the actual drive name, not the partition/s.
  3. Click Erase.
    1. Select whatever you want the name to be in the name field.
    2. Select MS-DOS (FAT) or ExFAT depending on the Win file system you want.
    3. Select Master Boot Record for the scheme.
  4. Click Erase.
  5. Once done, unmount and try it on your windows machine. Should work.

Nov 18, 2015 4:29 AM in response to Christian McIntyre

I think that, maybe, emphasizing the "master boot record" would have been in order. The reformatter comes up with some other default format for FAT (and others) and you need to change it to "master boot record". Why they didn't default to Master Boot Record, which is the normal format that any user would want is beyond me.


The other difficulty that I have encountered is, if you ever remove the drive from an Apple computer without ejecting first, you're toast. I guess there may be some way to recover, though I've yet to find it.

Nov 18, 2015 5:35 AM in response to Christian McIntyre

Try this from the poster above! It worked for me! MASTER BOOT RECORD option is key!


  1. Insert the USB drive and open up Disk Utility.
  2. Click on the actual drive name, not the partition/s.
  3. Click Erase.
    1. Select whatever you want the name to be in the name field.
    2. Select MS-DOS (FAT) or ExFAT depending on the Win file system you want.
    3. Select Master Boot Record for the scheme.
  4. Click Erase.
  5. Once done, unmount and try it on your windows machine. Should work.

Windows doesn't see FAT USB drive formatted in OS X El Capitan

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