Thanks for the update, akell
Congratulations on a successful backup (and on finding such helpful technicians)!
This is certainly a stubborn one. Here are my next suggestions. Use any that are relevant to your case, and consider them in any order that makes most sense in view of everything you have already tried.
(6) Have you tried every other relevant suggestion from the "A flashing question mark appears when you start your Mac" KBase article:
http://docs.info.apple.com/article.html?artnum=58042
(7) Do you have
any peripherals connected to your MacBook Pro when you are trying to reinstall? If so, try reinstalling again after disconnecting everything.
(8) In the left column of Disk Utility, select your MacBook Pro's
device name (the icon above the MacBook Pro's hard disk name) and look at the "S.M.A.R.T. Status" at the bottom of the DU window. Does it show "Verified"? If not, your hard drive itself may be causing the problem.
(9) Try erasing your MacBook Pro's hard disk again.
• This time, before clicking "Erase," click the "Security Options..." button. Then click the "Zero Out Data" button in the new window that appears. Click "OK."
• When you are returned to the DU window, click "Erase." Zeroing your disk is not a fast process. It will likely take about an hour on your MacBook Pro.
• Reinstall OS X one more time after the data zeroing operation has completed.
While a normal erase merely deletes the directory information that lets your Mac find data on a disk, the "Zero Out Data" option actually writes zeros over all data on the disk. I suggest zeroing to remove any hidden files or fragments that might be causing your persistent problem.
(By the way, zeroing the data is particularly important if you have
ever installed any software that is toxic to OS X such as Norton Utilities or some version of so-called "anti-virus" software for OS X.
If you have used any such application in the past, do not reinstall it after you get OS X reinstalled, whether from its installer or when you restore from your backup data.)
(10) You may find the kBase article entitled "Isolating issues in Mac OS X" gives you some ideas:
http://docs.info.apple.com/article.html?artnum=25392
If none of the above gets your Mac working again, unless you have successfully used the same disk to install OS X, the install disk you are using may be defective. The easiest way I can think to check that is to ask your Apple Service Tech. He may either be able to check your Install Disk, perform the reinstall himself, or offer a different but compatible MacBook Pro install disk that your can try.
If nothing else fixes your problem, it is also possible that there are hardware problems with your MacBook Pro. Because you have already run the Hardware Test that came with your Mac, a professional check by your Apple Service Technicians is my only remaining suggestion.
You will beat this! Please keep us posted.
Cheers,
Jim
Mac OS X (10.4.9) G5 DP 1.8 PowerBook 1.67 GHz