Hello, I am convinced I am experiencing exactly the same problem. I also have a 500GB Western Digital hard drive (model WD5000AAKB) connected via an external FireWire enclosure (OtherWorldComputing Mercury Elite enclosure with Oxford911 chipset).
I have run Disk Utility on all my disks BEFORE the problem just to make sure the disks are OK. They all check out fine. When I try to do a large copy (~140GB) from my old 250GB FireWire (Maxtor) drive to the new drive, the copy always fails at a random location with Error -36. When this failure happens this Finder tends to lock up with a spinning beach ball. After rebooting, disk utility shows that the volume header on the new 500GB drive is corrupted. I can repair/repartition but the same thing will happen the next time I try a large file copy.
At first I thought this was a bad drive, but I have TWO brand new WD5000AAKB drives and they both do exactly the same thing. I don't think the drives are "bad", but it may be an incompatibility between the Western Digital drives and Mac OS X. I noticed that the people at
(
http://forums.macosxhints.com/archive/index.php/t-75119.html)
are having the same problem with Western Digital drives. Can we get Apple to take a look at this and see if it is in fact an incompatibility?
-Joe