I have the same issue, the fan in my new MBA is constantly buzzing. It was silent for 2-3 weeks, and then it started to make every kind of noise, unbearable, so I brought it to be repaired, and I was told that the fan had a factory problem, it was not well enough fixed, and that the only solution is to replace it. So, if you are in the similar situation, you can be pretty sure it has to be replaced, because of the low quality of fans/coolers assembly. I really hope that the new fan will be better.