Kirreip, glad to hear you replaced your Extreme with a TC, and you can finally get to the Internet with clients of your extending Express. 🙂
Mark, now it seems like we are getting somewhere. This is the most sophisticated use of the 'extend' mode on Comcast thus far posted on this thread, so it is a good learning experience for all. Having said that, I should warn you that you are now getting into uncharted waters, so proceed with caution on any setup advice you receive from this point on.
BTW, I don't remember you saying whether you are running your network in the n-b/g compatible mode, 2.4 GHz n-only mode, or 5 GHz n-only mode. I assume the n-b/g compatible mode is what you are using. Ideally, you should be using your Extremes in the 5 GHz n-only mode, and then attaching each of your Expresses to one of your Extremes via Ethernet and 'creating' a b/g network with each Express for wireless 'g' clients. Even though each Express will be creating a uniquely named wireless network, these will all work together with the main network as one local network.
I've addressed your questions as you numbered them.
1. Thus far, no one on Comcast has been able to successfully use the 'extend' mode of an Express with an Extreme as the main unit. Clients of the Express were able to get to the local network, but NOT the Internet; however, no one has tried it on a network with two previous extensions of the main with Extremes, so your results may be better.
Thus far, no one on Comcast has been able to successfully use the 'join' mode of an Express with an Extreme as the main unit. Clients of the Express were able to get to the Internet, but NOT the local network; however, again, no one has tried it on a network with two previous extensions of the main with Extremes, so your results may be better. Also, for your setup, you may not need access to the local network in the areas you are using the Express, so the 'join' mode may be satisfactory.
If the results you get are NOT satisfactory, then try purchasing one or more additional Extremes to use in the 'extend' mode, BUT HOLD ON TO YOUR RECEIPT because no one on this thread has yet tried extending an Extreme with more than two other Extremes. Or, you can wait for the problem with the Express 'extend' mode to be resolved by Apple.
2. With the 'join' mode of an Express, the 'Allow Ethernet clients' option is IN ADDITION to wireless clients. If you don't need Ethernet clients, disabling the option will allow the Express to run a little faster.
3. Slow Internet access can be caused by a number of factors, including: (a) heavy Internet use by Comcast users in your surrounding area, (b) noise interference from other wireless devices in your bandwidth, and (c) weak wireless signal strength. You can't do much about problem (a). For problem (b), you can switch to manual channel selection and see which channel has the best speed, or you can switch to the 5 Ghz n-only mode if you are not there already. For problem (c), you can try adding more Extremes to extend your network, or as previously mentioned, switch to 5 GHz n-only mode, which has better reception of weak signals.
4. In your last post asking about the use of WDS mode, a WDS setup will work without Internet problems, but ONLY at 'g' speeds, not 'n' speeds. If 'g' speeds are satisfactory, then try it.
Please keep us posted.