I've been monitoring this thread for quite a while and now I want to throw my two cents in...
I bought my Macbook Pro in October, received it right before halloween and had the black screen of death by the first week of November. I was able to play games on it for 10-20 hours completely hassle free, until one day I fired up a game and got the black screen within the first 5 minutes of playing.
After a few calls to Apple support and a forced but completely worthless trip to the Genius bar ("genius" didn't want to reproduce the problem, and it's a custom order machine so they didn't have parts to triage there) they finally sent me a box to send my laptop in for repair.
They received it 12/2 and shipped it back to me on 12/8 after changing out the logic board and battery. Keeping my fingers crossed that this would do the trick, I was able to game over the weekend another 10-20 hours without a hitch. I thought I was in the clear.
Tuesday night I got home from work and sat down to play. Within 3 minutes of starting the game up, the black screen of death returned... much to my dismay. I was running 10.5.5 at the time, so I upgraded to 10.5.6 even though I have a horrible sinking feeling that this is a rather large hardware defect. After installing 10.5.6, within another 3 minutes of starting the game up, black screen of death again.
It seems like the 9600 GPU fails over time. In my case, both failures were after 10-20 hours of flawless gaming. Now that the black screen has reappeared, every game will die within about 5 minutes of starting it up. This points to massive hardware failure.
I have another call in to the support tech I had been working with but I haven't been called back yet. I might have to resort to the 1-800 number and start the whole process over again. Even then, I have no confidence that a repair would solve this problem because either Nvidia or Apple haven't discovered what the problem even is yet. Or, they have, and they are all staying very tight lipped about it because this could lead to massive recalls or class action lawsuits.
The Inquirer has uncovered some very interesting information, but they have been met with nothing but silence as well, but at least someone out there is talking about this issue.
So thats about where I stand now, and I'm sure there are quite a few of you in my same situation. I've invested way too much money into this laptop to experience these types of failures, which seem to be from a serious engineering defect which I have a hard time believing both Nvidia and Apple missed in their QA departments.
Those of us that have purchased in California are protected by the "lemon law" or Song-Beverly Consumer Warranty Act that entitles us to extended warranty until the defect is fixed and refund after a reasonable number of attempts to correct the problem (in most cases 3 attempts). I really like the laptop, but the black screen/defective 9600 GPU hardware makes it completely unusable for me so Apple has two more strikes before I have to take more serious steps.