My ipod DIED during the first sync after updating to iOS 4. I got a sync error, then when I tried to do a restore, I got a restore error. Trying to restore again resulted in a blank screen, no response to any buttons, nothing. But I just got it ressurected, and here is how I did it. You need to get your ipod into DFU mode. To get it into DFU mode, have iTunes running, then plug your ipod into the PC. You will probably get a 'usb device not recognized' message from windows. Ignore it. Then hold the sleep/wake and home buttons for 10 seconds. Then release the sleep/wake button and keep holding the home button for another 10 seconds. iTUnes should now recognize your ipod and say that it has found an ipod that is in recovery mode. The only thing you can do is click the restore button. When I first tried this, it looked like the ipod restored, but just before the status bar under the apple icon on the ipod finished loading, iTUnes throws this 'unexpected error (9)' message, and then gives you the restore screen again. So what I had to do was turn off Zone Alarm (apparently there is some conflict with ports or some such nonsense with 3rd party security software). After disabling Zone Alarm, click the Restore button again and it should let you restore your ipod. After that is successful, you should get the choice to either restore the ipod from a backup or make it a 'new' ipod. Yeaaaahhh!!!!