I was syncing music by playlist, artist and genre in order to get in under the space limit... I unchecked all genius playlists first, but still had the failure. They I unchecked all smart and normal playlists as well, but still had the failure. Then I unchecked all artists the began with a "B" (shot in the dark), and this appeared to be working until it got to Dwight Yoakam and failed again. I unchecked him and now it fails on Kenny Loggins...
Now I'm thinking this is an Apple plot to embarrass me by exposing my taste in music, by only failing on weird soft rock... Why it doesn't fail on a Muse song, I don't know... LOL!
I can't find a common characteristic between these songs that are tripping up iTunes... They are different lengths, different bit rates, they have deferent meta-data. I'm at a loss.
But it clearly is something about these particular files, because when I remove them, the programs continues on to the next as if nothing went wrong. Then, after excluding all the trouble files (that worked without issue until now) and completing the sync, I add them back in and they still cause a failure. I can rename and re-encode through itunes, but those files will not work.