Repeatedly failing to install MacOS from bootable USB installer to external flash drive

I have a 2021 MacBook Pro running Sonoma MacOS. I want to run Ventura or Monterey on an external drive so that I can test some software.


I have followed this guide Create a bootable installer – Apple Support (UK) but have not been able to get Ventura or Monterey to install successfully. I let it run for many hours during which it hung on "28 minutes remaining" for several hours, then restarted many, many times. Then it went into recovery mode saying it needed to reinstall which looked like it was doing well but then hung on "one minute remaining" again for many hours. When I revisited it in the morning it said the installation would not run and needed to be reinstalled.


I am using x2 SanDisk 128GB flash drives. The first (for the bootable installer) formatted to MacOS Extended (journaled) and the second (on which to install the OS) formatted to APFS with GUID partition map scheme.


I downloaded both the Ventura and Monterey OS installers from the app store.


I have included the first sections of the installation log and error log from my most recent Monterey installation attempt which I ultimately aborted after a couple of hours. Do they give any clues to what might be causing the issue?






MacBook Pro 16″, macOS 14.3

Posted on Mar 16, 2024 1:10 PM

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Posted on Mar 17, 2024 11:48 AM

starbuckle wrote:

The disks are both USB sticks, yes. But they do both have promised speeds of "up to 400MB/s". Both are connected by USB type-C without an adapter.

FYI, the fastest SanDisk USB stick I could find is this one which has read speeds of up to 420MB/s, but write speeds are only up to 380MB/s.

https://www.westerndigital.com/products/usb-flash-drives/sandisk-extreme-pro-usb-3-2?sku=SDCZ880-128G-G46


Any of the other SanDisk USB sticks I could find which mentioned up to 400MB/s read speeds did not even mention the write speed which usually means they are embarrassed by the write speeds.....here is an example:

https://www.westerndigital.com/products/usb-flash-drives/sandisk-ultra-dual-drive-luxe-usb-3-1-type-c?sku=SDDDC4-128G-G46


And if you look closely, they usually mention sequential read or write speeds since that is when you will get the maximum speed possible.


You really need to look extremely carefully at the product documentation. Keep in mind the speeds can differ depending on the size of the USB sticks or SSDs with smaller ones more likely being slower than the larger ones.


Perhaps there are other fast options for SanDisk, but the WD site doesn't make it easy to find them and I only took a quick look.


This advice proved just the ticket. I used a flash drive for the bootable installer but tried with a (faster) external SSD for the installation and both Monterey and Ventura installed without a hitch. Thank you for your help.

Thanks for the follow up. I'm glad I was able to help.



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4 replies
Question marked as Top-ranking reply

Mar 17, 2024 11:48 AM in response to starbuckle

starbuckle wrote:

The disks are both USB sticks, yes. But they do both have promised speeds of "up to 400MB/s". Both are connected by USB type-C without an adapter.

FYI, the fastest SanDisk USB stick I could find is this one which has read speeds of up to 420MB/s, but write speeds are only up to 380MB/s.

https://www.westerndigital.com/products/usb-flash-drives/sandisk-extreme-pro-usb-3-2?sku=SDCZ880-128G-G46


Any of the other SanDisk USB sticks I could find which mentioned up to 400MB/s read speeds did not even mention the write speed which usually means they are embarrassed by the write speeds.....here is an example:

https://www.westerndigital.com/products/usb-flash-drives/sandisk-ultra-dual-drive-luxe-usb-3-1-type-c?sku=SDDDC4-128G-G46


And if you look closely, they usually mention sequential read or write speeds since that is when you will get the maximum speed possible.


You really need to look extremely carefully at the product documentation. Keep in mind the speeds can differ depending on the size of the USB sticks or SSDs with smaller ones more likely being slower than the larger ones.


Perhaps there are other fast options for SanDisk, but the WD site doesn't make it easy to find them and I only took a quick look.


This advice proved just the ticket. I used a flash drive for the bootable installer but tried with a (faster) external SSD for the installation and both Monterey and Ventura installed without a hitch. Thank you for your help.

Thanks for the follow up. I'm glad I was able to help.



Mar 16, 2024 6:26 PM in response to starbuckle

Unfortunately those logs are very hard to parse and don't seem to include anything useful....the install just seems to stall.


Did you erase the whole physical destination drive as GUID partition and APFS (top option)?


Are those SanDisk disks actually USB sticks? If so, that is probably the problem. USB sticks are not a good option for installing macOS. They are Ok for the installer, but not the full blown macOS installation. Most of the SanDisk USB sticks are very slow, but even some of the ones with faster writes (about 150MB/s) may still have some issues when booting a full macOS. SanDisk only makes one or two USB sticks where the write speed is about 400MB/s.....I have no idea how it may behave when attempting to boot a full macOS from it, although theoretically it should be more than fast enough, but there may be other things with it that may cause problems.


Is the destination USB drive connected directly to the Mac? It is possible that an adapter, dock, or hub could interfere. Make sure to disconnect all other external devices except for the installer & destination drives. Otherwise I would suggest trying to install it to an actual SSD.



Mar 17, 2024 1:21 AM in response to HWTech

Yes I erased the physical destination drive (top option) as GUID partition and APFS.


The disks are both USB sticks, yes. But they do both have promised speeds of "up to 400MB/s". Both are connected by USB type-C without an adapter. No other drives or peripherals attached during the install.


Sounds like installing to an SSD is the next thing to try.

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Repeatedly failing to install MacOS from bootable USB installer to external flash drive

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