I've just installed the Zalman vf700** fan. The original 7800GT fan noise was too much for me. After suffering for two years with a 'windtunnel' G4, I expected the G5 to be silent. I've got a G5, dualcore 2.3mhz, 10.4.5, w/7800GT. The 7800's fan has never done anything other than full blast, loud, no speed variation at all.
I got the Zalman fan from newegg.com. Many retailers have it too. @ $35. Shipped fast. Removing the old fan wasn't too hard. Cleaned off the GPU's thermal paste with alcohol. Attatching the new fan was also easy. The instructions were well written. But, this is where it gets tricky.
The new fan has an adapter for 5volt (silent) mode, and 12volt mode. The adaptor doesn't fit anything in the G5, so I had to frankenstein the old fan power connector from the stock 7800GT fan and splice it to the adaptor. I was then able to connect the new fan's power to the same source on the card that the original fan used.
Then, problem #2. The bracket that the Zalman requires, attached to the back of the GPU card, sticks out far enough that it won't fit into the 16x PCIX slot. The bracket bumps up against the metal plate that rides through the whole case. So, more Frankenstein'ing. I unscrewed a few more parts inside the G5 allowing me to completely remove the plate. Then,
wince, I hammered a some dents into the plate so the Zalman's bracket screws would have enough clearance. All went fine and the whole thing fit back together nicely.
So, yes the Zalman vf700** is very quiet. Much quieter than the 7800's original fan. I can still hear it a little, but I'm very happy with the results. Also, using the app "Hardware Monitor", I see I'm getting cooler results too. This includes graphics intensive gaming (Enemey Territory, man what a game.)
The only curiosity is that I wanted to try the 5volt mode, but the old fan's power, off the GPU board, says 12volt, so I'm asuming thats what my new fan's getting. I've seen benchmarks elsewhere online that imply the 5volt silent mode is still adequate colling for the 7800. I'm not sure where to find a 5volt connection in the G5 and I assume I'll have to splice up another connection. BTW, of course, the new fan does no speed variation either.
So, in short, a little bit of work, but nothing extreme. As mentioned before, it might not be for everyone. I'm very satisfied.
Chris McLay : You didn't mention power or fitting issues. Did you not have similar problems?
G5, DC 2.3Mhz Mac OS X (10.4.5) 7800GT