I spent the last 6 hours reading this thread and testing last night after I ran into the lockup while playing x-plane on my new 15" 2.3.
To me, this feels like a hardware issue and not necessarily software. Let me explain. Note that I have video switching disabled in energy prefs and using gfxcardstatus to stay on the discrete GPU.
1) I CAN reproduce this issue in x-plane WITHOUT smcfancontrol running. x-plane is hard on the GPU but easy on the CPU. With smcfancontrol running and fans spinning fast (5.5k) before I even start the game, I can play for hours, no issues.
2) Regarding smallluxgpu, I can easily lock the machine up with fans on default in smcfancontrol. With fans maxed at 6.2k, I can run CPU only tests fine. Cpu+GPU locks up even with fans maxed.
My theory is that they used too much thermal paste on both the GPU and CPU, and if you got both hot at the same time, not even smcfancontrol maxed out (and in my thoughts, new firmware changing fan thresholds) will save you. I believe this is a QC issue.
I would have bought a PC if I wanted to deal with all of this, but instead I dropped 2800 on what is probably the fastest 15" lappy on the market. But since I am within my 14 day return period, I will be leaving soon to the apple store to regretfully return it and wait this out from the sidelines. the moment it looks lear I will buy again because I love the laptop.
Until then, I have my 27" i7 imac, 2008 C2D Macbook Pro, mac mini, ipad and iphone to keep me going. It will be rough, but I'll survive.