Hi all,
I just wanted to help by outlining how i repaired the wifi issues that plagued my MacBook Pro 15" Unibody Early 2011 (Released February 2011 2.2 GHz Quad-core Intel Core i7 Processor, thunderbolt, Broadcom BCM94331PCIEBT4AX wifi/bluetooth card)
The issue
After a while of use, the wireless internet dies. The signal strength indicator fan in the top right corner still indicates five full bars. Right Clicking on the icon and clicking on "Turn wi-fi off" makes the fan icon go blank as it should, but the previously connected to network remains in the list check marked, which it shouldnt. All other wifi networks in the area disappear from the list. The status at the top of the drop down box says "Wi-Fi: looking for networks".
Right clicking on the icon and clicking on "Turn wifi-off" makes the icon go blank, as it should. Right-clicking on the icon and clicking on "Turn Wifi-On" does not enable the wifi. The fan icon stays blank, which it shouldnt. The previously "connected to" network remains checkmarked, but there is no connection to the internet.
Putting the laptop to sleep with the lid and waking it again results in five faded bars, but now no wifi networks can be found, and there is no connection to the internet. The issue occured round once a day at the beginning. By saving my work and rebooting the laptop, the issue has been manageable. However, it became unmanagable when it occured more and more often to the point where I had to save my work reboot my laptop every 1-2 hours of use.
What I tried to do to repair the issue
- Reboot the laptop. A temporary solution is to reboot the laptop, in which the wifi performs as it should until the issue occurs again.
- Use a USB dongle. A semi permanent solution was for me to buy a Ralink usb wifi adapter, that worked fine but was not ideal. It felt a bit rediculous and cumbersome to have to use a $10 usb adapter to repair a Macbook Pro that cost $2000.
- Connect to a different wifi network. This did not work. The issue occurs when connected to other wifi networks, such as my parents one at home. This hinted that it was not a wireless router issue.
- Reset PRAM, NRAM, etc. This was only a temporary solution, as was just simply rebooting the laptop.
- Deleting my Airport settings files. Again, this was only a remporary solution, bus so was simply rebooting.
- Wiped the harddrive and installed Mountain Lion. The issue remained, even with a clean installation with no restoration of my old settings from TimeMachine. The issue was the same when I installed Lion, and Mavericks. I even noticed the same issue once with the wifi when I booted off just the OSX installation disk. As such, I believed that the the issue is hardware related.
- Visual inspection of the hardware. I took off the bottom cover of the laptop to see if there are any visually obvious loose connections, but there are none.
- Took the laptop to an Authorised Apple Repair Center. They did nothing. As it was an intermittent issue, they said that the wifi was working fine when they ran their DVD of hardware tests. As far as I know, they dont do any long-term tests, even though I had requested them to do so. They blamed the wireless router (which I knew was not an issue, see above) and mu wifi settings (which I also knew was not an issue, see above).
- Replaced the wifi card. This did not work. I bought a new Broadcom BCM94331PCIEBT4AX for around $35 off ebay. Following a guide on ifixit, http://www.ifixit.com/Guide/MacBook+Pro+15-Inch+Unibody+Early+2011+AirPort-Bluet ooth+Cable+Replacement/5887 I replaced the card easily enough. It was just around 10 screws in total, easily managable in an hour if you take your time. Unfortunately, the issue returned again after a few hours of use.
- Replaced the motherboard, and the screen, which I assume means that the wifi antennas got replaced. This did not work. On an unrelated issue with the graphics card, Apple agreed to replace the motherboard, lvds, and LCD screen out of warranty (really good of them). Unfortunately, their authorised repair center took nearly 6 months to do the repair (again, they were a bad repersentation of Apple). Unfortunately, the wifi issue returned once again after a few hours of work.
What repaired it in the end
Finally, in a last ditch attempt, and as it seemed to be the only part in the laptop not replaced (including software), I bought a replacement wifi/bluetooth cable off ebay for around $30. This worked! It has been going strong now for nearly three weeks with no drop in wifi. It was pretty expensive for a simple black ribbon cable but I am glad that it worked. There was no visual damage to the old cable, but I suspect myself that the bottom cover may have pinched the cable against some edge near the motherboard, thus causing the intermittent drop-off in wifi.
If needed, I have a slightly more detailed repair outlined on my blog here, with iamges.
http://warrantyvoidifremoved.blogspot.com/
TL:DR: Issue with intermittent wifi on Macbook pro. Repaired it by replacing the black ribbon cable between the wifi/bluetooth card and the motherboard.