Hi zrdonnelly
May I ask if making adjustments to System Preferences > Sound settings [see Page 6 of this discussion] do not work on your Mac Pro, or are you only interested in preventing the POST Sound/Start Up Sound occurring?
My interest is finding out what the differences are, that might cause changes to Sound Controllability, between similar Hardware running similar Software.
My Mac Pro has total control over the POST Sound, in that it could be completely silenced using the Slider Control, and does not require the Mute Checkbox to have a Tick placed in it. As of this afternoon I am running 10.7.3 and the POST Sound situation is still controllable [Apple have yet to provide a 10.7.3 label].
Clearly there are alternative ways to approach the situation of advising about impending issues with Operating Systems.
Providing a POST Sound every time the OS starts, certainly annoyed me at high volume, but I certainly would not want it switched off completely.
I do not know what the outcome might be if the Mac is left to run when there is a problem, but even if there is only a possibility of corrupting the Start Up HDD I would not want to take that risk.
Providing a POST Sound only when there is a problem might itself be problematic in event of Sound system malfunctions?
Producing the POST Sound every time also checks Sound system functionality and if this can be achieved at the right volume it can be a source of comfort that all is well.
IMHO Apple have made the best choice, but it is not possible to please all users all of the time.