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Working on the G5 quad liquid cooling system

I have a G5 quad with the one pump Delphi LCS ("version 1"). I'm guessing the LCS is clogged because when the machine sits idle (even in reduced CPU setting, which cuts the GHz in half), the fans and the pump slowly, over several hours, go to full speed. Temperatures of CPU B, particularly the second core, shoot to near 100C when loading the CPUs. ASD 2.6.3 usually passes, but sometimes ends in checkstop and overtemp. A local mac service center, which I had the machine checked at (in hopes of getting free repairs because of a leak), said it's fine.


As a simple first measure, I tried replacing the thermal paste on the CPUs, with little effect. The LCS didn't seem to be leaking or corroded anywhere, but when handling it, it sometimes made a bubbling noise, so, there's probably air in there. I thought I'd take the LCS apart next, but before that I have some questions which I hope someone can answer.


Which one, the upper or lower, is CPU A and which is B? I've read the machine runs on one CPU just fine, but which one?


If I switch the CPUs the other way around and later switch back, does something in the nvram reset so that thermal calibration needs to be run? I'd rather not run it as it seems to have mixed success.


What material/size are the CPU block O-rings on this system?


If I use a vacuum pump on the service valve (I gather it's of the "r134a high" type(?)), what would be a safe level of vacuum? Has anyone tried using the manual brake kits, or car cooling system refill kits that use compressed air and venturi valves, on the LCS?


I suppose I'm just going to try attaching a hose as a reservoir to the service valve and fill through that first, but if that doesn't bring satisfactory results, I'll level-up to some sort of vacuum method.

PowerMac

Posted on Sep 17, 2011 11:59 PM

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252 replies

Jun 13, 2013 2:40 AM in response to G5Lover

HELP!


I still cannot see any posts in this thread after G5Lover's post from Jun 10, 2013 10:51 PM when I'm signed in. I need to sign out in order to see the later points.


Tried Firefox and Safari on different machines and different versions of the OS,


If anybody reads this, would yo be so kind to bring it to the attention of the moderators?


Thanks in advance.

Jun 13, 2013 8:18 AM in response to Ramón G Castañeda

Ramón G Castañeda wrote:


HELP!


I still cannot see any posts in this thread after G5Lover's post from Jun 10, 2013 10:51 PM when I'm signed in. I need to sign out in order to see the later points.


Tried Firefox and Safari on different machines and different versions of the OS,


If anybody reads this, would yo be so kind to bring it to the attention of the moderators?


Thanks in advance.

Ramón,


Try clearing all your cache, cookies, form & search history, active logins, etch in your firefox and Safari browsers. Also, Log off your machine and do a restart.


Your cache may have gotten funked out when the server when down and it's remembering inaccurate data when you log in.

Jun 13, 2013 2:03 PM in response to Ramón G Castañeda

Ramón G Castañeda wrote:


Have done that multiple times already and, besides, as I said earlier that happens on several different machines. :-(


Sorry I can't even quote you, but I can't see your post right now.


Only this thread appears corrupted to me, btw. It's a puzzlement. 😕

That's very strange indeed. 😕


Wondering why I haven't had it happen on my end.

Jul 4, 2013 10:37 PM in response to Heikki Lindholm

Never mind answering my earlier post guys. I figured it out. Apparently the second drive goes to sleep when not being used. That's why Temp Monitor loses the temp data and gives no temp for it.


Here's how I found out what was going on:

I opened a folder on the 2nd drive and there was a delay. That told me that the drive must go to sleep when not used. Once the folder opened, I then exited and restarted Temp Monitor and the drive temp showed up.

User uploaded file

Jul 4, 2013 11:12 PM in response to G5Lover

Oh, that can be sooooo annoying! I hate drives and computers that go to sleep. I have both options set to Never in System Preferences > Energy Saver. Yes, I do let the monitors go to sleep, but those are readily noticeable. 😀


Besides, I've never had anything but unmitigated grief from the computers and drives sleeping and then waking up.


Glad you figured it out.

Jul 5, 2013 8:19 AM in response to Ramón G Castañeda

Ramón,

I've always set my drives to sleep after 15 min of no usage. I figured it would cut down on the wear of the drives. However, after your comment I'm now re-thinking that.


I to have noticed problems assoc. with the sleeping drives. They sometimes have trouble waking and cause periodic program crashes and SBOD instances—(PS & iMovie HD in particular). I've set PS to use the second drive as a scratch disk since I installed it last week. Even more so, now I think I will go your route and take the lesser of the two evils and leave them running. :-)


Thanks again for your input. Much appreciated.


-Art

Jul 19, 2013 10:35 AM in response to Heikki Lindholm

Flush Repair Update- 7/19/12

Thought I'd check in and report the latest performance of my G5 Quad since flushing the radiator "B" side core back on 5/20/13.


I've noticed a slight climb in temperature again with the "B" core processors. After the radiator flush, all 4 cores ran within a maximum of 4º of each other, ("B" cores slightly warmer) for a little over a month. The fans would only slightly increase speed when loading the processors with tasks. After a processor load, both core temps would recover quickly, and the fans would also quickly quiet down. The "B" cores were always still a apr 4º warmer than the "A" though.


Since then, "B" cores have started running a steady 10º hotter all the time. Still better than it was before the flush and refill but the fans have also compensated, and are now running more often. In addition, under processor load now, the "B" cores heat up real quick and have trouble cooling down quickly. As a result, the temp spread between the cores is around 20º and the fans ramp up to compensate for the imbalance in temp between the two cores. Eventually, the "B" cores are back within 10º of the "A" but the fans are running slightly faster. The extra fan noise is annoying. This also creates more wear on the fans. 😠


It appears that I didn't flush ALL of the gunk out of the "B" core side of the rad. back on 5/20. Thats my analysis of the problem anyway. There were probably stray sediment particles that broke lose later and have collected in the filter screen. This would explain the slow heat recovery on the "B" side after a processor load, and the consequent 10º rise. Not enough fluid flow running over "B" core heat block. It would appear that I need to re-flush the "B" side again if I want to correct the problem.


Funny thing is, the "A" core side of the radiator has never been flushed! It's is still running the original Apple fluid and it still runs cool. Knock on wood! 😀


I'd like to hear some updates from others on here that have done the flush-'N-fill and how their repairs are fairing over time.

Jul 19, 2013 3:50 PM in response to G5Lover

Hello. My temps on CPU A ar 42, and 41 degrees celcius. The temps on CPU B are 42.2 and 42.9 degrees celcius at idle. Under load they climb to 59 to 60 degrees celcius on both CPU A and CPU B. When I flushed my cooling system. I could push coolant from one pump through the other. I do not think the cooling system is seperate for each CPU. At least on mine. The radiator is one big unit, there are 2 water pumps, and there are a total of 4 hoses. My system is still running cool and strong on Tiger. I also have a set of spare hard drives set up on raid 0 on Leopard. Runs pretty cool on Leopard. But the hard drives get warm.

Jul 19, 2013 9:35 PM in response to nospoonzz

nospoonzz,


It's pretty normal for the HD's to get warm to into the 50ºc range when in use.

The radiator in mine has 2 distinct separate chambers. Each one holds apr 125 ml of coolant. My machine is a late 2005 quad core with the Delphi Cooligy cooling system with dual delphi pumps. From your earlier photos it appears you have the same machine.


Curious, when was your machine built? Does your cooling system have a Cooligy sticker on the plastic cover that covers the heat blocks?

Working on the G5 quad liquid cooling system

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