Working on the G5 quad liquid cooling system

I have a G5 quad with the one pump Delphi LCS ("version 1"). I'm guessing the LCS is clogged because when the machine sits idle (even in reduced CPU setting, which cuts the GHz in half), the fans and the pump slowly, over several hours, go to full speed. Temperatures of CPU B, particularly the second core, shoot to near 100C when loading the CPUs. ASD 2.6.3 usually passes, but sometimes ends in checkstop and overtemp. A local mac service center, which I had the machine checked at (in hopes of getting free repairs because of a leak), said it's fine.


As a simple first measure, I tried replacing the thermal paste on the CPUs, with little effect. The LCS didn't seem to be leaking or corroded anywhere, but when handling it, it sometimes made a bubbling noise, so, there's probably air in there. I thought I'd take the LCS apart next, but before that I have some questions which I hope someone can answer.


Which one, the upper or lower, is CPU A and which is B? I've read the machine runs on one CPU just fine, but which one?


If I switch the CPUs the other way around and later switch back, does something in the nvram reset so that thermal calibration needs to be run? I'd rather not run it as it seems to have mixed success.


What material/size are the CPU block O-rings on this system?


If I use a vacuum pump on the service valve (I gather it's of the "r134a high" type(?)), what would be a safe level of vacuum? Has anyone tried using the manual brake kits, or car cooling system refill kits that use compressed air and venturi valves, on the LCS?


I suppose I'm just going to try attaching a hose as a reservoir to the service valve and fill through that first, but if that doesn't bring satisfactory results, I'll level-up to some sort of vacuum method.

PowerMac

Posted on Sep 17, 2011 11:59 PM

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252 replies

Jun 1, 2013 10:19 AM in response to Heikki Lindholm

Replacing your G5 pump or pumps with a new N.O.S. Laing DDC-1T from BMaverick:


For anyone wanting to know how to connect the wires from the connector of a new Laing DDC-1T pump, (purchased from BMaverick, AKA-BMav) to the factory G5 connector. Here is the pin-out mapping chart below showing both connectors. I got this from a fellow G5 owner that successfully replaced his pump with a new one from BMaverick.

User uploaded file


Note: The BMaverick pump connector has a number "1" on one side of the connector as a reference of where to start the numbering it.


Here's the link again to new BMaverick Laing pumps that will work on the G5 single and duel pump LCS Quad. http://bmaverickddcpumps.wordpress.com/buy-ddc-pumps-here/


Remember to check to see if your original pump has VC (volume compensation) or not. If your pump has VC, you will need to modify the new pump for VC also. You can find those instructions here. http://www.saunalahti.fi/~holindho/g5-quad-v1-lcs-repair-pump.html

Jun 10, 2013 8:12 AM in response to G5Lover

G5Lover wrote:


…So how's your G5 running these days? Any heat or fan issues yet?


Don't want to jinx myself—so knock on wood—but, aside from the badly damaged cage during shipping, I really lucked out with this machine in that regard. I just checked the Hardware Monitor menu bar drop-down menu and here's what I saw:


User uploaded file

Outdoors temperature just day before yesterday reached 112ºF (44ºC).


Compare that to May 1, 2012:


User uploaded file

Jun 10, 2013 11:00 AM in response to Ramón G Castañeda

Ramón,


Regarding your first screen shot; If those core temps. are at idle, with a normal ambient temp of 72º F where the machine is located, I would say that 50ºC - 58ºC is a bit high for a machine at idle or with minimal processes going. However If the ambient temp where the machine is located was 112º F, then I would say that's pretty normal.


Your second screen shot is normal at idle, with normal ambient temp of 72º f at the machine location.


While I was on here typing this up, I did a quick screen shot of my current core temps. Ambient temp where my machine sits is 75ºF right now.

User uploaded file

Jun 12, 2013 11:17 AM in response to Heikki Lindholm

My "Post" LCS flush-'N-fill Temps & Fan Speeds under a load…

Thought I'd show some temps and fan speeds during some intense rendering and encoding processes in iDVD when I'm burning a movie to a DVD. These temps and fan speeds are pretty much constant during the processing. There were a few high spikes where the temp on the #2 diode of the "B" core rose only as high as 153º and only for a few seconds. I notice that during this process of video rendering the "B" cores seem to remain 10º to 20º warmer than the "A" cores. I'm thinking that the "B" cores are being sent slightly more tasks than the "A"s. At idle there is only a two to three degree difference between any of the four processors.

User uploaded file

Jul 4, 2013 10:37 PM in response to Heikki Lindholm

Never mind answering my earlier post guys. I figured it out. Apparently the second drive goes to sleep when not being used. That's why Temp Monitor loses the temp data and gives no temp for it.


Here's how I found out what was going on:

I opened a folder on the 2nd drive and there was a delay. That told me that the drive must go to sleep when not used. Once the folder opened, I then exited and restarted Temp Monitor and the drive temp showed up.

User uploaded file

Sep 18, 2011 12:45 AM in response to Heikki Lindholm

I'll be following this thread with great interest given the uncertainty that reigns throughout the net as to the true nature of the pumps.


On a recent thread, romko23 seemed to think that the double pumps meant Delphi and the single pump meant Panasonic. There's not much on the net to show which one is which, and which of the two cooling systems, dual pumps vs. single pump, is the most desirable.


https://discussions.apple.com/thread/3232389?start=0&tstart=0


There has been also contradiuctory advice as the the wisdom of re-doing the thermal paste and of flushung the cooling system. A tech that used to work for Apple (in manufacturing) recently expressed a firm opinion that flushing the system should only be a measure of last resort, when there is no alternative other than discarding the LCS as a whole. It was also his contention that Apple reverted to the Delphi pumps because the Panasonics "did not hold up as long as it had been hoped". The credibility of this particular independent technician tends to be bolstered by the excellent quality of his work but downgraded by his, um, ethical deficit in dealing with customers' credit card information. (That's a whole 'nother, ugly story.)


EDIT: Sorry, I had to correct the link, as the one I inserted initially led to the wrong thread. It is now corrected.

Mar 6, 2012 4:34 AM in response to Heikki Lindholm

Nice to read, that i'm on the lucky side with the pump. And i hope it still has a long “life“ to live.


Im a bit puzzeled about the coolant mixture yet. While at some places (including your worklog) a two parts (distilled) water - one part coolant mixture is suggested, in the top post on the other threads last side BMaverick advises to mix two parts of (Sierra) coolant witth one part of water.


“Being that the LCS is a mixed metal loop, the ratio of the coolant is 66%PG and 33%DW. Or 2/3rd to 1/3rd mixture.“


Which one is the right? 😕

Jun 11, 2013 7:27 PM in response to G5Lover

😮 More weirdness:


When logged in to reply, I can reply but then I cannot see any messages after the one quoted below. Not even the ones I just posted.


But when I SIGN OUT, I can see all of them. This is repeatable at while, and happens both with Firefox and with Safari.


LAST MESSAGE I see in this thread when SIGNED IN is this one I'm replying to:

Re: Working on the G5 quad liquid cooling system

Jun 10, 2013 10:51 PM (in response to Ramón G Castañeda)



G5Lover wrote:


Ramón G Castañeda wrote:


Thank you for the clarification.


Fortunately Hardware Monitor keeps a historical curve of the readings.


Ramón


Where did you get Hardware Monitor? Did it come bundled with something? I really like all the different monitor readings you show in your screen shots. I have iStat Pro widget and Temp Monitor program and both of them have software glitches. They also don't show enough settings for my liking.

Sep 18, 2011 1:38 AM in response to Ramón G Castañeda

As far as I can tell, and according to the service manual, there are two versions of the quad G5 LCS: version 1, which is made by Delphi and has one pump, and version 2, which is made by Cooligy and has two pumps. I've never seen a Panasonic cooling system mentioned in relation to the quad G5, but I've no inside track on these things.


In any cooling system that has rubber hoses, the liquid will evaporate to a degree. Also, the dyes in the coolants and the plasticizers leaching from the hoses eventually can clog up the system. So, I have great reservations about claims that the LCS in G5 would be service free for a much larger extent than water cooling rigs built by pc enthusiasts, which might work for a year or two without service.


From design point of view the quad G5 LCS does seem somewhat better than the Delphi system in the dual 2.5 GHz Mac as, from what I can see, the pump draws its suction from the bottom of the radiator, which is sure to have liquid even if some has evaporated.


In my opinion, the version 1 LCS seems vastly more desirable simply because it's much easier to service. It can be taken apart and rebuilt without having to break or glue anything or replace any parts. Also, the cpu cooling blocks can be serviced more easily (O-rings changed, cleaned up) in the version 1 system.

Sep 18, 2011 1:33 AM in response to japamac

japamac:

Thanks for the answer. As I understand, if I switch the CPUs and don't do a thermal calibration, the system will work, but with fans full blast - haven't tried it yet, though. However, I'd just like to switch them for the sake of testing whether the "hot cpu" is more caused by the cpu than the cooling system or not. At that point I don't care about the fans, I'm running them full blast anyway to make a reasonable setup for measuring the CPU temps.


Anyway, my point in asking was that if I later change the CPUs back to how they originally were, and never do a thermal calibration, does the system still think it needs a calibration and sets fans full blast?

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Working on the G5 quad liquid cooling system

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