I have had a related problem.
Over the last three-four years of using TimeMachine I have had FOUR (4) disk drives fail on me. In the first instance, the power supply failed twice. Switching from connection via Firewire to USB seemed to solve that problem.
Then in May 2011 I bought TWO x Freecom HD 1 TB portable drives, I indicated to the Apple retailer, YooBee, expressly for use as TimeMachine backups.
They have both FAILED for me, as per the description below, which I have filed on the Freecom support site.
So FOUR disk drives failing over 3 to 4 years is beyond bad luck, beyond coincidence, but 'conspiracy' as Churhill might have put it. The common factor is that all four disks failed 'on watch' as being my TimeMachine drives. I am VERY ALARMED at his rate of failure, and wonder if there is a fault with TimeMachine in burning out the disks through some feature of excess use?
I note the detailed advice here is pertinent ... but I've only just found it!
Backup, restoring, formatting info: Apple Support Communities. (n.d.). Retrieved January 16, 2012, from https://discussions.apple.com/thread/3358920
Message to Freecom Support Forum 2012-1-14, and YooBee.
I was absolutely assured by my Apple Mac (YooBee, 123 Broadway, Newmarket) store that these drives would be perfect for TimeMachine backup. But to have TWO fail within 8 months of purchase is very, very, very alarming. One failing is bad luck. Two failing is more than coincidence....
There was an alarming clicking noise from the disks.
Disks were disconncted from USB.
Message from Mac saying USB drive disconnected incorrctly. I DID NOTHING: Timemachine was just in the middle of doing a backup, perhaps. I was just working away when I noticed the tiny noise, above.
I turned of Timemachine in preferences. Physically powered down and disconnected Freecom drive. Waited. Reconnected. Unable to remount. Used Disk Utility to mount, and initiated Repair.
Message Apple disk utility
Verify and Repair volume "MELLALIEU-01-FREECOM-HDD-1TB"
Checking file system
Volume repair complete
Updating boot support partitions for the volume as required
Error: disk Utility cant repair this disk. Back up as many files as possible, reformat the disk, and restore your backed up files"
Another message
Mac OS X can't repair the disk
MELLALIEU-01-FREECOM-HDD-1TB
You can still open or copy files on the disk, but you can't save changes to files on the disk. Back up the disk and reformat it as soon as you can.
Well: the Freecom is not able to be remounted, even after plugging, and replugging the USB.
This happened with TWO drives.
And despite the suggestion to backup the files NONE are accessible.
This is NOT what I expect to have happen with drives expressly purchased for use as TimeMachine backups.
I managed to reformat the one that first failed, about two months after purchase. I have not attempted to reformat the latest failure-- and loose my complete Timemachine backup. Naturally, I don't use the reformatted disk for Timemachine, but a Vault for Aperture.
Equipment specification and serial numbers:
Freecom HD Mobile Drive xxs 1 Tb x 2
model SSYAAA P/N 35154
Purchased May 2011, YOOBEE, Newmarket.
S/N 351540442100051.
S/N 351540442100021.