Thanks for your replies, the battery is brand new from Apple (£100) Doubt the logicboard is defective because it's worked perfectly for two and half years. (1000+ charges on the old battery) To my knowledge the machine is not overheating, it''s just losing battery health. That said, it fluctuates between 93% health and 91% health.
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scartacus,
If you just replaced the battery, and after 6 charges you are exhibiting the characteristics you mention, then you have one or several issues. Assuming the battery is genuine (all bets are off if not an Apple), then normally, higher Technical Service deems the logicboard as defective. One of the 4 MBAs that I replaced had a defective logic board, the trackpad did not work properly. Unit should not overheat as it does. Even if you discharged to 0%, no way you would drop 9%. i have seen it loose 0.2 to 0.3 percent if going to zero, but then, on full calibration, it bumps back a bit.
The overheating you are describing sounds to me like GPU. Do you ever use youtube, flash videos and leave the browser open ? That could indeed fire up your GPU.
Oh, another thing. Tech Support told me that any fast drain on a MB, and a battery replacement does not repair it, at the very least they assume a defective SMC controller, which, again, comes down to logicboard replacement. Your one week test should also include a clean install without any other software, which would help reduce unknown variables caused by other software.
Doing Word work, at full charge, an MBA battery should indicate 9-10 hrs:
