I attempted to burn a DVD of the installer, but that didn't work (files are too big).
Also grabbed the ESD from inside the package and it started to work, then hung on the "installing" screen.
Here is how I finally solved the problem after redownloading it 4-5 times:
Put my MacBook Pro into target mode and used my Mac Mini to install Mtn Lion.
At first the installer balked saying it wasn't signed right or some such BS. I tried again and it worked fine. I now even have a recovery parition which I didn't have before.
So in the end I have no idea what the problem was but it was not:
- A proxy error corrupting the download
- A corrupted download of any kind
- Permissions errors
- Hard drive errors
- Incompatability with RAM or my hardware
- Incompatibility of my partitioning scheme
I think there is a bug in the "pre-flight" checks the installer does prior to doing its job.
Rich