Boot Camp 'Your bootable USB drive could not be created' error

I have a Mac Mini with OS X version 10.8 and Boot Camp version 5. I am trying to create a bootable USB drive using Boot Camp. I am using a Windows 7 Pro iso file and a 4 GB flash drive to create it. I select 'Create a Windows 7 install disk' along with the other two selections. Everytime I try it, I get the same error message of: Your bootable USB drive could not be created. An error occurred while formatting the disk.


Could this be a bad flash drive or a software error?

Mac mini, OS X Mountain Lion

Posted on Aug 5, 2012 5:44 AM

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Posted on Sep 7, 2017 5:47 AM

If the install.wim or boot.wim file on the ISO is larger than 4GB, then BCA does not copy the file to the USB since FAT32 file size limit is 4GB. This is usually the case when you have mixed 32-bit/64-bit ISO or multiple Windows variants in a single WIM file.


As a test Download Windows 10 Disc Image (ISO File) and use BCA and check if it works.

90 replies

Aug 5, 2014 6:25 AM in response to RA_Mac_Book_User

Finally figured it out after reading through these posts.. Thanks guys!!


I was trying to create the bootable USB using the Win7 ISO file that was stored on the USB..


All you need to do is move the ISO file somewhere onto your MacBook.. Then unmount the ISO using Disk Utilities and then run Boot Camp..


My USB was formatted to FAT32.. Not sure if it needs to be for it to work?

Jan 19, 2015 9:57 PM in response to RA_Mac_Book_User

Hey, I'm getting the same error.

I just purchased Windows 8.1, and used the Media Creator tool from Microsoft to generate the media necessary for a flash drive install, and then created an ISO from that which was placed in my documents. However, even though I eject the ISO before selecting it in boot camp assistant, after it formats my other USB drive it mounts the ISO in disk utility again, causing the error message to display.


Please! Any help would be huge!

Jul 8, 2015 7:33 PM in response to JakobGK

Yes!!! This worked for me as well! I was so scared because i just spent $135 on windows 8 and it wasn't working but now after deleting the files on the usb and just plugging it in, it started formatting my usb and its hopefully going to go to the stage where i partition my drives! Thanks for the help, you saved my *** big time!!!!!!

Sep 29, 2015 4:22 AM in response to RA_Mac_Book_User

I tried with a Windows 10 iso that was free from microsoft the error messeage read "Boot Camp only supports 64-bit Windows installations on this platform. Please use a ISO file for 64-bit Windows installation." I especially made sure that I got the 64-bit version. Is there any problems with what I did or is there any solution to the problem. Please help I am hopeless with the apple OS X system thanks

Sep 29, 2015 4:39 AM in response to zxck

zxck wrote:


I tried with a Windows 10 iso that was free from microsoft the error messeage read "Boot Camp only supports 64-bit Windows installations on this platform. Please use a ISO file for 64-bit Windows installation." I especially made sure that I got the 64-bit version. Is there any problems with what I did or is there any solution to the problem. Please help I am hopeless with the apple OS X system thanks

You downloaded an ISO which contains both 32-bit and 64-bit W10. Use your Product key to download a 64-bit only version. You should first in-place upgrade W7/8+ on your Mac which registers it with Microsoft. This will allow you unlimited re-installations on the same Mac.

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Boot Camp 'Your bootable USB drive could not be created' error

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