Having the exact same issue. The machine lost battery calibration a few days ago and would completely shut down when it thought it had 40% left. When it shut off today, i turned it over to have a look at the battery life indicator on the battery, and found the cover to be puffed out in the center, and coming lose from the battery half way around the perimter.
Becoming very disapointed in the quality of this machine. This started happening only days after the trackpad button stopped working properly. I hadn't even made arrangements to get that fixed, and now my battery has apparently exploded. If there was a lemon law for computers, I would send this one back in a heart beat. With this many issues cropping up, cost of operation on this thing will be outrageous when the warranty expires.
Interesting note on these batteries. They are lithium polymer rather than a typical lythium battery. I think I have read that the energy density is higher and it makes it possible to build smaller batteries. But when these are completely discharged, the results are a lot more dire than with a normal battery. Its supposedly not able to allow itself to be fully discharged though, so go figure.
Oh, and I don't know when this particular machine was made. I pre-ordered it and it shipped straight form China when it was vailable. But now I can't remember when it was. Time flies.