My MBPro started shutting off randomly about a month ago, when it would not wake from sleep after a few hours of not being used. This happened two or three times before I called apple to ask them what I should do.
They reset my power management unit in my MBPro and I was asked to continue using it to see if the problem persists. It wasn't more than a week later that I had to call back with the exact same issue, but this time I had another problem to report.
At this point, my MBPro was shutting off while I was using it on battery. I would check the battery meter and it would indicate a 20-40% change still remained. After a few minutes I was able to turn it back on. But moments later, it would clunk-out again. They indicated that I may have a battery problem, and I provided the agent with the serial number. W8608 would indicate (according to the posts) a week 8 battery.
No problem, they sent me a new battery. No hassle no fuss. I, to this point, have never had any problem with Apple Care... Just with shipping taking two weeks, but that's not their fault! Further I didn't notice a battery bulging problem till today. It is a slight bulge (I wouldn't let it get worse), about 1mm underneath the battery where the metal is coming away from the plastic.
I also notice that my laptop it’s cool as ice when the battery is not in! This, I feel would indicate a logic problem with the charging device. Either it doesn't realize that the battery doesn't need to be continually charged and should not produce more heating. Or, the battery sits between AC-power and the rest of the computer and is always being charged/used when plugged in. I wouldn't mind using my MBPro without the battery, just that the mag-safe is easily disconnected (as per spec).
I've used Laptop for 15 years, and my MBPro this one of the best when it comes to heating up the least. But I also keep it at "Better Energy Saving" 'cause a Dual-Processor is more than fast enough, and I spend my time waiting on the HDD.
MacBook Pro Mac OS X (10.4.6) 1.86 - 512 - OSX 10.4.7