Hi AlphaHelix,
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If the issue is indeed the heat/friction interaction between the antenna and surrounding wires, is this something that will eventually cause appreciable damage to the computer's functionality, or is it "cosmetic" in the sense that it doesn't threaten an aspect of the computer to a point that renders the computer in need of repair? Will this become a problem over time?
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I think apple engineers must have taken those factor (heat & friction) into consideration at very early stage of development process. Those are mechanical design factor for fatigue due to cyclic/periodic/regular use (such as - opening & closing of the display) and due to random & repetitive thermal response from the laptop. Which needs to be taken into consideration while design laptop components. Also, They should have thought these factor during the design & development stage and the problem should have become obvious during the prototyping and testing of the product. So, I am not sure if this problem is very selective, which means there is some issue with manufacturing and quality inconsistency.
I am not sure, what kind of design & development process Apple go through and what processes they avoid based on experience and knowledge? As this design was taken from MacBook and it worked fine for small and lighter size laptop during testing. Apple didn't think much about the design improvement while implementing/using the same design to the heavier and big laptops?
The fact all the Apple technician from the genius bar and the engineers from Apple are deeming it as "Cosmetic Issue" is because the all the Macbook Pro model has small pins backed up with a spring system, which is attached to the main circuit board. These pins stop the undercover/backcover of the laptop to touch the circuit and may as well support them(I think)? They think, due to the heat from the laptop makes the pins pop from time to time.
It may become an obvious problem over time, or may not? I cant say much, but what I did notice was. The plastic used to make antenna body is of superior quality. It was easy to file and after filling the sharp edges, I cleaned it with wet tissue paper and it was not very obvious as if the edges were filled. However, I cant speak much about the quality of display wire connector and ribbon. We might see that this becomes a problem over a period of time. But, I would recommend the people popping noise problem should at least register the issue with Apple. So they are aware of the issue and when Apple will finally roll a repair service, the laptop might get repaired?
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If you look back in the history of this thread, I believe several posters mentioned that their popping sound went away after several months.
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I dont remember seeing such message from members of this forum? Can you point me out to the message?
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Is this caused by the friction between the antenna and the wires eventually becoming "smooth" through repeated bending/passing over?
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may be, quite possible. As I said, the plastic was not very hard and eary to wear & tear under friction.
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I.e. did you speed up this smoothing process by rounding the antenna with a nail file?
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I like to investigate engineering problems and when I saw the damages to the wire. I was able to connect the link. So, I tried and it worked for me. When I inspected at the antenna's edge, it was sharp, not as sharp to cut my finger or wire. But sharp enough to raise my eyebrows.
I will soon pull together some images and instructions for the work you all.
All the best!
<Edited by Host>