More updates:
I called AppleCare and had an express replacement sent out. That should arrive later this week. However right after the call I decided to experiment a bit more.
Long story short here is what I did:
- I took a Panasonic Water Floss device and blasted the grill with water several times. (I figured this would either destroy the speaker or potentially rupture the IP97 seals or it might clear out debris that fell into the speaker compartment behind the grill.)
- I then had to blow out the water. I couldn’t find an air duster laying around so I did it with my own breath as hard as I could. Needless to say this was not enough.
- Then I shook the phone several times (swinging it in an arc with the ear piece pointing away from me.)
- Checked it again for any residual water and it seemed as dry as I could get it.
- I then made test calls with it and the speaker worked brilliantly. Crystal clear and loud with no distortion or buzzing.
This process has now resolved both the audio recording issue and the subsequent speaker distortion issue from my first attempt at cleaning the grill.
For those who wish to know what likely occurred:
When cleaning the grill the first time, the process likely pushed some debris through the grill and into the speaker compartment behind the grill. This would cause any audio above fifty percent to distort and buzz loudly. (Similar to what a hi-go audio speaker might sound like when a tweeter has blown out.). This made phone calls unintelligible unless on speakerphone.
MY ADVICE: Do not do this unless you feel comfortable taking the risk and/or have accidental damage protection. There is a significant chance of making matters worse and you are better off going through Apple or another authorized repair shop to get the speaker / mic array replaced.
Unfortunately, this sort of problem honestly falls into a category of normal wear and tear. (This is my opinion, not Apple’s.) That said, Apple should seriously consider modifying the demand as the “implied” use of the device mentions no consequence of this kind over time and the usual care instructions are insufficient to ensure problems like these do not occur with proper maintenance.
WHAT YOU SHOULD DO: With a new phone try to clean the face of the device as frequently as possible. Especially if you sweat on it as that sweat is too acidic for the IP97 coating (on the speaker grill) to tolerate over a long period of time and eventually it will affect the water tight seal which will result in more debris being lodged inside etc.
Also, remember to use a gentle cleaning solution. Something designed specifically for plastic. Abrasive or corrosive cleaning agents (those containing alcohol) can quickly damage the IP97 coating/seals and will strip away the oleophobic coating on the display resulting in awful reflective discoloration and more difficulty with cleaning your screen.
Lastly, these guidelines for cleaning are even more necessary for anyone who may wear makeup, facial moisturizer, topical medications or sun screen while using your phone.
The alternative is to use Bluetooth for your calls and that will keep the issue from occurring for far longer than usual.
Good luck!