Thank you very much for your response! I have literally never posted about something like this before, and wasn't expecting to get anything useful in response, but was out of other options.
That's the weird thing - the customer didn't report any problems with the unit. They bought a newer system and wanted to pass this down the line to an employee, but (obviously) didn't want any of their personal information left on the system.
I had no issues with it, other than I couldn't run a TimeMachine backup because there was only ~350MB left free on the 1TB drive. I manually copied the Downloads folder to their external, then deleted it to free space. The only weird thing was that the DL folder was around 7GB - both before and after the copy - but when I deleted the folder contents, it only freed up 2GB on the drive. This still wasn't enough space for TM to run (which I don't understand at all, but 95% of the machines I work on are PC, so I'm not too concerned about that technicality).
I spoke with an associate that has a business that only does board-level repairs on Mac laptops - I'm going to shamelessly throw his contact info out here, since I'm so happy I found anyone with any knowledge about that level of repair, let alone one that I've had a 100% success rate with over quite a few different machines with different issues:
His email is ***@l****.com, and I can't recommend him enough. They have incredibly reasonable prices, but more importantly, they actually know what they're talking about. I'm sure I don't have to explain how VERY RARE it is that you can find that level of knowledge in any area today.
Anyway, he came up with a very similar response - basically that there *has* to be a hardware issue somewhere, even though there were no outward signs of an issue. Again, my work is 95% PC, so I figured that I just didn't know something about MBP's of that generation, but both responses I got are pretty much in agreement.
I just had a thought that possibly the power supply could be a problem? It makes no sense to me, but I know dumb things like that are Apple trademarks. I was using a Lenovo USB C 65W PS prior, since it worked with everything so far, but just tried a 118W after-market adapter and had the same results. Obviously neither are OEM Apple adapters. It couldn't be that, right???!!!
Depending on what the customer decides, my plan now is to send the machine to Steven for a full diagnostic. I'll post the outcome whatever way it goes - I feel like they're either going to can the machine or bring it to the Apple store - but maybe not. I'm not going to make a penny on this thing, but at this point I'm really more interested in getting a definitive answer on this versus a paycheck lol.
Thanks again for your input!
Ahren
[Edited by Moderator]