Possible solution derived from Adobe and Microsoft Community forums:
https://forums.adobe.com/docs/DOC-4621
https://support.microsoft.com/en-us/kb/954684
http://answers.microsoft.com/en-us/office/forum/office_2010-outlook/email-with-i mage-and-attachment-forwarded-by/4d0367d5-3dca-49e9-9253-3821a3fab234?auth=1
These threads contain evidence of the issue since 2012, reference the inline attachments, the extra .HTM file, and suggest that bold faced content in the signature impact attachment corruption. This mishandling (or intentional invocation) of the iOS processing of inline attachments, after it is fully received (attachments downloaded) by the iPhone/iPad device, lead us to try the following:
- Toggle the signature on/off
- Send a test message
- Toggle the signature on/off
- Re-open the iPhone/iPad mail application
- Forward message containing attachment
Detailed description:
1. Toggle the signature on/off
a. Remove your email signature. iOS Settings > Mail, Contacts, Calendars > Signature on your iPad/iPhone.
b. If you do not have a signature, perform the reverse action, and add a signature.
2. Send a test message
a. Creating a new test message will confirm the signature is added or removed
3. Toggle the signature on/off
a. Create an email signature. I used copy and paste from a previous message. iOS Settings > Mail, Contacts, Calendars > Signature on your iPad/iPhone.
b. If you added a signature in the previous step, perform the reverse action, and remove signature.
4. Re-open the iPhone mail application
a. Double tap on the Home button, and swipe up on the mail application to close
b. Open the mail application
5. Forward message containing attachment
a. Locate a message containing a valid attachment. Using a previously sent attachment may have corrupted it. Preferably, test with a message containing multiple attachments. For example, a PDF, DOCX, XLSX, or a combination of multiple attachments of the same type.
b. Forward the message containing the attachments.
c. The recipient should receive all attachments intact.
d. You still get the bonus .HTM files for each attachment.
This fix seems to stick even with a hard power off (holding power and home button for 10 seconds).
Give it a try, and let me know if this works for you too.