After my MacBook Pro 16 arrived, I was plagued with loud fans for nearly six minutes after startup, with a subsequent gradual reduction in the noise. The fans then revved up with minimal CPU usage, like just using Safari. Final Cut was max fan noise. This occurred when I had an external monitor attached. It did not happen when operating the laptop without an external display, at least not to a level that attracted my attention.
I also had a problem with daily multiple spontaneous restarts. I received an error message: BAD MAGIC! (flag set in iBoot panic header), no macOS panic log available. When I spoke with Apple Support about this, the rep said that I could have a “corrupt installation” (his exact words) and suggested that I reinstall OS 10.15.2—but using Internet Recovery, rather than the MacBook’s recovery partition.
So I did the following:
I installed Temperature Gauge Pro so I could follow the CPU temps and fan speeds. (iStat X did not work.) I noticed that my login items (DropBox, OneDrive, Creative Cloud) set off the fans. I turned off “login at startup” for them and the initial period of loud fan noise was tremendously improved.
I reset the SMC.
I reinstalled the OS using Internet Recovery. I did not reformat. It took around 45 minutes. My files, passwords, etc. were unaffected.
I have not had a spontaneous restart since reinstalling the OS on 12/24. The fan noise has improved greatly. Even after allowing DropBox, OneDrive and Creative Cloud to load at startup again, I get maybe 15 seconds of soft 3500 RPM noise rather than the loud several minutes of over 5200 RPM noise that I got previously at startup. There is no fan noise surfing or watching YouTube in Safari. When transcoding a 4.5 minute clip in FCP, I can hear the fans after approximately two minutes but they never reach max level—they briefly hit 5000 out of 5600 and then subside. If I eliminate DropBox, OneDrive and Creative Cloud at startup again, the max fan speed while transcoding in FCP is around 4000.
Maybe this is effective only if you received the Bad Magic error code. But it only took 50 minutes to turn off the login items, reset the SMC and reinstall the OS, and there was no downside. Maybe it’s worth a try. My MacBook Pro 16 is now the machine I hoped it would be. Good luck.
C.